Customer Requirement & Initial Situation
- An Aerospace Defence company from Israel approached AMSOL to develop a Lens Mounting System.
- Requirements:
- o Lightweight & high precision component.
- o Manufactured in aluminium for performance and weight considerations.
- o Very specialized coating to meet aerospace standards.
- Challenge: Development was highly complex, requiring tight tolerances, unique coatings, and aerospace compliance.
Challenges in the Project
- High-precision prototyping in aluminium with strict tolerance levels.
- Ensuring dimensional accuracy & stability for aerospace applications.
- Meeting stringent coating requirements (not commonly available in standard industrial processes).
- Delivering prototype within tight timelines.
AMSOL’s Engineering & R&D Solution
- Accepted the challenge and developed a dedicated prototyping process flow.
- Manufactured precision prototypes in aerospace-grade aluminium.
- Coordinated with Indian aerospace companies to achieve the required special coatings.
- Conducted fitment checks and functional validation to ensure customer’s technical requirements were met.
Execution Steps by AMSOL
- Detailed feasibility and design study of the lens mounting system.
- Selected aerospace-grade aluminium alloy for machining.
- Used CNC machining with precision tooling to achieve strict tolerances.
- Partnered with aerospace-certified coating vendors in India for special surface treatment.
- Conducted quality inspections and fitment validation.
- Submitted prototypes to customer in Israel for evaluation.
Achieved Results
- Successfully developed and delivered high-precision aluminium prototypes.
- Met all aerospace defence technical and coating requirements.
- Demonstrated AMSOL’s ability to handle complex international defence projects.
- Earned customer trust for future aerospace collaborations.
Customer Benefits
- Got a reliable development partner in India with ability to meet aerospace-grade standards.
- Reduced dependency on overseas suppliers for prototyping.
- Access to AMSOL’s network of aerospace-certified vendors for coatings and special processes.
- Confidence in future sourcing partnerships for critical defence components.
AMSOL’s Value Proposition
This project demonstrates AMSOL’s strength in:
- Precision prototyping in challenging aerospace applications.
- Collaboration with specialized aerospace partners to meet unique requirements.
- Commitment to customer success by accepting and delivering on complex challenges.
- Building AMSOL’s reputation as a trusted engineering partner for global defence & aerospace companies.