Challenges with Proposed Investment Casting

  • High Cost : Investment casting has multiple process steps (wax pattern, ceramic shell, dewaxing, casting, fettling), making it expensive for mass production.
  • Longer Manufacturing Cycle : Several days required per batch, leading to longer lead times.
  • Moderate Strength : Casting generally results in lower mechanical strength compared to forging, due to internal porosity and grain structure.
  • Scalability Issue : Higher rejection rate and limited feasibility for millions of parts annually.
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