Customer Requirement & Initial Situation
- A customer from the construction & infrastructure sector approached AMSOL with a need for a complete anchoring system assembly.
- The challenge:
- o No existing supplier could provide a total solution across multiple materials.
- o They needed concept-to-component development, starting from scratch.
- o Components required a mix of metal, plastic, and rubber parts, all integrated into one functional system.
Key Challenges Faced by Customer
- Multi-material complexity: Different materials (metal, plastic, rubber) had to work together seamlessly.
- Design ownership: Customer only had the application requirement, no finalized product design.
- Integration difficulty: Ensuring strength, flexibility, and durability across different parts.
- Intellectual Property: Customer wanted unique solutions they could patent.
AMSOL’s R&D and Engineering Solution
- Concept Development: Worked with customer from initial idea stage to define functional requirements.
- Design & Prototyping: Developed CAD models, material selection, and functional prototypes.
- Material Engineering:
- o Metal parts for strength & anchoring.
- o Plastic parts for insulation, weight reduction, and ease of molding.
- o Rubber parts for vibration damping and flexibility.
- Assembly Design: Ensured proper fit, tolerance, and durability in combined system.
- Testing & Validation: Mechanical, environmental, and performance testing conducted.
Execution Steps by AMSOL
- Feasibility study and material selection for different components.
- Prototyping using forging, molding, and rubber processing.
- Iterative design improvements in collaboration with customer.
- Tooling & production setup for mass manufacturing.
- Quality assurance across all parts for consistency.
- Customer successfully filed patents for the system based on AMSOL’s development.
Achieved Results
- Fully developed anchoring system assembly from concept to component.
- Integration of multiple materials into one functional solution.
- Patented design by customer, ensuring market differentiation.
- Strong R&D capability demonstrated by AMSOL.
- Opened doors for future collaborative development projects.
Customer Benefits
- Got a complete engineered solution instead of dealing with multiple suppliers.
- Faster time-to-market with AMSOL’s in-house R&D.
- Secured patent rights for a unique product.
- Reliable partner for future product innovations.
AMSOL Value Proposition
This project demonstrates AMSOL’s ability to :
- 360° product development: From idea to prototype to production.
- Multi-material expertise: Metals, plastics, and rubber.
- Strong R&D foundation driving innovation and intellectual property creation for customers.